Apply for Senior BIW Engineer (Manufacturing Engineer) role

Position Title: Senior BIW Engineer (Manufacturing Engineer)

Duration: Permanent

Location: Riyadh, Saudi Arabia

Job Purpose

This position is responsible for Planning and Setup of Process facility of Body Shop (Underbody) which
includes following steps.
Conceptualize, Process, Design, Feasibility, Estimate, create Layouts as per project inputs.
Prepare clear, precise, visually graspable, cost effective RFQ for bidders

Roles & Responsibilities

Initiate and make technical Evaluation of Supplier in the Purchasing process.
Conduct design review by co coordinating with all stake holders (R&D, Quality, Logistics, Operations, finance, Procurement etc)
Co-ordinate internal stakeholders with the Line builders for effective project execution involving Installation, commissioning, Prove out
Ensure delivery of Product from the line as per Project timeline
Handover lines to Production team in SOP condition resolving the open points.
Continue in taking part innovative new technology implementation and critical production (capacity enhancement) issue resolution
Co-ordinate internal stakeholders with the Line builders for effective project execution involving Installation, commissioning, Proving.
Continue in taking part innovative new technology implementation and critical production (capacity enhancement) issue resolution.

Authority

Control & Direct Line builder/Partners
Decide minor deviations to Project Schedules in the areas handled.
Decision on payments of supplier as per purchasing terms and output and go by rulebook in case of non-compliance in fulfilment of deliverables.
Share product data in compliance with Confidentiality agreement
Influence on Product regarding Design for Manufacturing

Key Responsibilities and Tasks

Project Evaluation and preplanning work:

Evaluate the new model facility investment requirement according to Strategy and state of the Art modern facility with Maximum Efficiency and automation.
Recommend product design changes at each stage to make it feasible for manufacturing point of view (DFM - Gun accessibility, build sequence, investment & cost)
Create RFQ (Project Specification Book) and annexures that cover every detail of respective lines including Equipment list consolidation.
Coordinate each DAP & VTTO for new tooling and equipment with all stake holders.
Take part and provide consistent and uniform communication across all suppliers and make sure all the technical points are captured in their commercial offer.

Installation & Commissioning:

Prepare project activities including works scheduling with Line Builder
Ensure timely completion without any cost and time overrun.
Conduct daily shop floor meeting with all stakeholders (Civil, Utility, Suppliers, Logistics, Production, Maintenance and Quality) Validate activity at each work element.
Ensure no stoppage in the schedules affecting Program plan
Ensure safety rules adherence, permit adherence.

Pre-Series Trail Prodn BIW plan & Training:

Plan and organize resource for trails and Pre-series milestones.
Assure no delays & lack of performance from Equipment, Facility and Process side.
Ensure line Qualification for all the test like Ghost Run, Misuse test, Assure Cycle time in all the stations.
Conduct appropriate training for production and maintenance team members. Create on job exposure to the new lines and processes.

Project Handover & Closure:

Create the snag list and ensure closure of all the concerns from stakeholders
Asset capitalization and time to time invoicing of materials and services with control documentation.
Create GRNs and track and support payment Process

Education:

Skills & Competencies:

Green Field development of Body Shop experience, Budget Estimation, Process planning & Layout design.
Knowledge of Steel & Aluminium Welding (SPR, FDS, Spot, Stud, MIG/CMT, Gluing, Hemming, Laser welding etc.)
Body Product Evaluation, Process and Manufacturability Study, General Product development stages (DFM)
Knowledge on Auto-Rack system & Loading concepts
Highly experienced in developing and delivering respective Body Shop lines for new models

Software Skills:

Minimum Experience: